Enamelling dies
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Enamelling dies

  • Function Wire Coating, Insulation Application
  • Material Polycrystalline Diamond (PCD), Tungsten Carbide (TC)
  • Size Range PCD: 0.060-0.600mm | TC: 0.160-5.200mm

  • Product details
  • parameter

Our Enameling Dies are engineered to apply a uniform insulation coating onto metal conductors, ensuring the production of high-quality enameled wires. We utilize premium Polycrystalline Diamond (PCD) and Tungsten Carbide (TC) materials to guarantee durability and precision.

 

Advanced Manufacturing

The unique inlay process ensures perfect concentricity and precise positioning of the mold core. The high-quality surface finish of the inner hole allows for smooth wire passage, preventing paint leakage and ensuring consistent coating thickness.

 

Key Advantages:

Uniformity & Precision: The paint layer on the wire surface is uniform, and the tolerance is precise, ensuring consistent wire diameter.

Wide Compatibility: It is widely equipped with various domestic or imported enameling machines (horizontal, vertical, and stranding types).

Superior Insulation: Ensures high wire insulation performance, meeting strict electrical standards.

 

Application

Materials: Copper enameled wire, Aluminum enameled wire.

Industry: Electromagnetic wires for motors, transformers, and coils.

 

Specification

Available Size Ranges:

PCD Dies: Ø 0.060 – 0.600 mm

Tungsten Carbide (TC) Dies: Ø 0.160 – 5.200 mm

 

Size Range (mm) Standard Tolerance (mm) Minimum Tolerance (mm)

Size Range (mm) Standard Tolerance (mm) Minimum Tolerance (mm)
0.040 - 0.150 0.0010 0.0005
0.151 - 0.300 0.0020 0.0010
0.301 - 0.500 0.0030 0.0015
0.501 - 1.000 0.0040 0.0020
1.001 - 1.500 0.0050 0.0030
> 1.500 0.0060 0.0030

*Note: Larger or smaller sizes can be customized according to customer requirements.

 PCD Dies: Ø 0.060 – 0.600 mm

Tungsten Carbide (TC) Dies: Ø 0.160 – 5.200 mm

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