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PCD Cutting Tool Blanks

Name: PCD Cutting Tool Blanks
Material: Abrasive Disc
Usage: machining of non-ferrous metal and nonmetals
Shape: Customized

Diamond Materials

Synthetic diamond grits and powders

Saw Diamond Grit (SMD)Resin Bond Diamond (R Series)Metal Bond Diamond(MBD)Boron Doped Diamond(BDD)

Diamond Micron

single crystal diamond micron Diamond Micron

Cubic Boron Nitride (CBN)

CBN Micron Powder Cubic Boron Nitride

Ti/Ni Coated synthetic diamond/CBN

NI Coated Diamond and CBN Ti coated Diamond and CBN

Single crystal synthetic diamond

Monocrystal Diamond Plate(MCD)Big Size Synthetic Diamond (BSSD)

Polycrystalline Diamond (PCD/TSP)

PCD Cutting Tool Blanks PCD/TSP

PCBN/PCD insert

Solid PCD/PCBN insert Tipped PCBN/PCD inserts

PCD/ND wire drawing die

PCD wire drawing die Nano Diamond Coating Drawing Die ND wire drawing die MCD wire drawing die Tungsten Carbide wire drawing die PCD/ND Wire Drawing Die

Polycrystalline CVD diamond

CVD Diamond

Boron doped diamond BDD

BDD Electrodes(BDDA)Boron Doped CVD Diamond Boron Doped Diamond(BDD)

Product details
parameter

Introduction: Polycrystalline diamond compact (PCD) consists of a polycrystalline diamond layer and a carbide substrate, which are sintered with different particle size of high purity diamond powder and cemented carbide substrate at a high temperature and high pressure.

They are usually produced in disc-shaped plates and later cut into smaller pieces or specific shapes for making cutting tools, inserts, tips, and wear parts.

Key Features:

Ultra-hard material — hardness second only to natural diamond.

Excellent wear resistance — much longer tool life compared to carbide.

High thermal conductivity — helps in reducing cutting heat.

Low friction coefficient — smoother cutting and reduced heat generation.

Application:The PCD blank is used in many different fields including aviation, the car industry, electronics,and the wood and stone industry. It applies to varous materials such as nonferrous metal, tungsten carbide, ceramic, nonmetal and composite material.

For example:

Woodworking (for saw blades, router bits, milling cutters)

Non-ferrous metal machining (aluminum, copper, brass)

Composite materials (carbon fiber, fiberglass)

Stone and ceramics cutting

Advantage:

1. Higher material removal rates, Decrease of cycle times, and longer tool life

2. Higher production output,increased machine up -time

3. Biggest R&D centre and strongest manufacturer of super hard materials in China..

4. Wide PCD grain sizes from sub-micron to rough micron are available for all woodworking applications and metalworking applications.

Size:

Diameter: 48mm, 54mm, 60mm, 70mm

Thickness: 1.6mm, 2.0mm, 3.2mm

Grain size: Fine, medium, coarse — chosen based on cutting requirements.

Grade	Grain size	Bond	Feature	Application
3BD510	10μm	Metal	General PCD grade, with high impact resistance and high wear resistance	Wood, graphite, stone, metal, etc.
3BD512W	10μm	Metal	General PCD grade, with good EDM cutting performance, high wear resistance and high impact resistance	Wood, plastic board, graphite, ceramic, metal, etc.
3BD605	5μm	Metal	Excellent wire EDM and mechanical cutting performance with high impact resistance and high wear resistance	Low silicon aluminum alloy, wood, plastic, metal, etc.
3BD612	10μm	Metal	General PCD grade, with high impact resistance and very high wear resistance	Middle silicon aluminum alloy, metal composite materials, ceramic, plexiglass, graphite, metal, etc.
3BD632	2~30μm	Metal	Excellent wear resistance, high thermal stability and high impact resistance through adopting mixed grains	High silicon aluminum alloy, composite plastics, bimetal, metal composite materials, ceramic, etc.

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